Manufacturing transformation starts at Smart Factory, and ends with Nexplant MESplus.
With an integrated production management solution with over 25 years of experience and project know-how from various industries, we help you implement and realize the optimal smart factory.
Why Needed?
You need a globally proven MES that can respond to various market/value changes.
Lack of a baseline for data collection and a management system for data analysis
Lack of a system to check and share manufacturing floor in real time
Necessity to manually check on both shop floor and process data
Troubleshooting
Analysis/management of manufacturing activities based on data through a solution linkable to production resource (4M1E*) data collection
*4M1E: Man, Machine, Material, Method and Energy
Strengthening production management system through real-time data visualization and information monitoring of various work statuses
Confirmation of process progress and machine operation status on the system through machine connectivity
Companies with experience of implementing an MES
Trouble
Underutilization due to a mismatch between shop floor conditions and system functions
Difficulty in additional upscaling due to non-standardized process and site-specific system integration(SI)
Lack of maintenance, technical support from the previous solution provider causing system operation and management issues
Troubleshooting
Provision of industry-specific features to enable customized process implementation to the local environment
Provision of scalable solutions that can proactively respond to changes in business strategy, new plant construction, etc.
Continuous services from professional solution provider capable of reflecting customer's requirement, as well as giving technical support
Platform
Miracom’s Customer-Tailored Digital Platform
Miracom’s Digital Platform is customizable and applicable to meet the needs of customers’ production sites, and necessary modules can easily be added in accordance with performance upgrades.
Miracom Digital Platform (Standard Framework, Common Function, Open API)
Business Function
Producttion Management
Material Management
Equipment Management
Quality Management
Measuring Management
Machine Maintenance
Production Report
Real-Time Monitoring
User Function
System expansion
Legacy System
Equipment
Miracom Digital Platform (Standard Framework, Common Function, Open API)
Business Function
Producttion Management
Material Management
Equipment Management
Quality Management
Measuring Management
Machine Maintenance
Production Report
Real-Time Monitoring
User Function
System expansion
Legacy System
Equipment
Business Function
Open API allowing for additional functions and technology extension
Common Function
Regular platform updates keeping clients up-to-date with latest technologies and functions
Standard Framework
Modern frameworks and standardized architecture allowing for industry- and customer-specific capabilities
Solution
No.1 unified, modular solution for managing production, materials, equipment, and quality proven by over 350 clients
Miracom Digital Platform (master Data, System Management)
Production Management
Extended
Facility Management(FMS)
Measurement Management(MMS)
MES Core
Production Management
Material Management
Quality Management
Equipment Management
Reporting
Production/Quality/Equipment Report
Quality Analysis
Statistical Analysis(SPC)
Defect Management(DMS)
Yield Management(YMS)
Monitoring
Dashboard
Designer
Machine optimization
Fault Detection(FDC)
Equipment Performance(EPT)
Recipe Management(RMS)
Machine Diagnosis(sDM)
Interface
System connectivity
Application integration
Middleware
Machine connectivity
Manufacturing/Production Machine
Miracom Digital Platform (master Data, System Management)
Production Management
Extended
Facility Management(FMS)
Measurement Management(MMS)
MES Core
Production Management
Material Management
Quality Management
Equipment Management
Reporting
Production/Quality/Equipment Report
Quality Analysis
Statistical Analysis(SPC)
Defect Management(DMS)
Yield Management(YMS)
Monitoring
Dashboard
Designer
Machine optimization
Fault Detection(FDC)
Equipment Performance(EPT)
Recipe Management(RMS)
Machine Diagnosis(sDM)
Interface
System connectivity
Application integration
Middleware
Machine connectivity
Manufacturing/Production Machine
Functionality
Over 300 functions for efficient manufacturing management
Scalability
Basic & extended modules enabling additions of latest technologies - Artificial Intelligence (AI), automation, etc.
Interoperability
Provision of interface for easy integration with legacy system
Predictability
Quality analytics, KPIs, reports and more functions to gauge potential future performance
Solution Line-up
Nexplant MESplus: One Foundation, Two Products, Three Offerings
Solution Line-up : One Foundation, Two Products, Three Offerings
One Foundation
Two Products
as a Service (Subscription)
as a Product
Cloud Edition Cloud
Smart Edition On-Premise
Three Offerings
Cloud - Standard
Cloud - Scalable
On-Premise
Public Cloud, Configuration
Public Cloud, Customizing
Client’s own data center, Customizing
Quick adoption of applicable best Practices(BPs) for each client without additional development
Annual license subscription model
For businesses looking to use application servers, DB and software in a simplified cloud environment
For businesses seeking to cut down upfront investment costs and operational costs
Customizable, annual subscription model
For businesses seeking to expand gradually while checking the implementation effect at a reasonable cost
For business seeking to minimize the burden of system and infrastructure operation
Customizable perpetual license
For businesses seeking to process large amounts of data in real time
For businesses that can own and manage their own hardware capabilities such as application servers, DB, etc.
Solution Line-up : One Foundation, Two Products, Three Offerings
One Foundation
Manufacturing Execution System Nexplant MESplus ONE Platform, ONE User Experience
Two Products
as a Service (Subscription)
as a Product
Cloud Edition Cloud
Smart Edition On-Premise
Three Offerings
Cloud - Standard
Cloud - Scalable
On-Premise
Public Cloud, Configuration
Public Cloud, Customizing
Client’s own data center, Customizing
Quick adoption of applicable best Practices(BPs) for each client without additional development
Annual license subscription model
For businesses looking to use application servers, DB and software in a simplified cloud environment
For businesses seeking to cut down upfront investment costs and operational costs
Customizable, annual subscription model
For businesses seeking to expand gradually while checking the implementation effect at a reasonable cost
For business seeking to minimize the burden of system and infrastructure operation
Customizable perpetual license
For businesses seeking to process large amounts of data in real time
For businesses that can own and manage their own hardware capabilities such as application servers, DB, etc.
Key Features
Applicable To 21 Out Of 25 Manufacturing Industries
Miracom’s Solution Application Spectrum
machinery
Construction Equipment
Medical Device
Solar
Rubber
Metals
Hi-tech
Car parts
Electirc & Electronic
Pulp
Shoes
Aerospace / Defence
Food & Beverage
Pharmaceuti Cals
Plastic
Clothing
Processing
Bio
Paper
Equipment
Health
Integrated solution with 21 industry-specific processes
25 years of serving the most number of industries in S. Korea with a unified solution applicable to both discrete and process industries
Customer and industry-specific deployment through the optimal application of best practices(BP)
Provides real-time monitoring information on production/manufacturing status
Reports/dashboards created using various drag-and-drop design tools
Real-time bird's eye view of the manufacturing site using process modeling functions and other components
Material
Plan/Order
Production Plan
Work Order
Equipment Management
Preservation History
Operation Conditions
JIG, TOOL
Subsidiary Material History
Molding History
Process Management
Start End
Process Data
Process Characterist ics
Product Development
Drawing
Quality Charact eristics
Processing Conditions
Material Management
Standard Unit
Supplier Data
Inbound Data
Quality Management
Spec Inspection
Inspection Criteria
Inspection Result
Flexible architecture supports manufacturing data integration
Flexible architecture connecting diverse manufacturing data: supports manufacturing data integration facilitates high volume/fast data processing.
Provides visualized modeling capabilities
Modeling definition enables simple configuration of material/product master data and manufacturing process
Manufacturing powerhouse Korea, Nexplant MESplus is with you.
The leading power semiconductor company was experiencing a lack of productivity caused by workers manually reporting inputs and results. By creating a computerized manufacturing management system with Miracom's MESplus, they were able to collect clear production aggregate data and establish delivery schedules and stable production plans. The system allowed them to reach their goal of minimizing manufacturing lead time by strengthening production management.
A specialized automotive battery maker built an MES that features the manufacturing operation infrastructure and battery industry-specific functions to expand production lines at the new factory. The proactive detection of process abnormalities secured a quality accident prevention system and the equipment utilization rate was improved through equipment status monitoring. These activities allowed customers to maintain growth through increased work efficiency and improved competitiveness.
#MES
#MC
A global aluminum parts company was faced with the problem of manually managing on-site data. By implementing Miracom's MES, they secured traceability through performance and lot tracking management and laid the data collecting foundation to collect information for production and quality. Operator errors were diminished and the time to identify and act on quality issues were down by 80%, and manual work was decreased by 75%. Through implementing MES, the customer has enhanced their standing as the only company in Korea with a one-stop system from mold to aftercare. Through implementing MES, the customer has enhanced their standing as the only company in Korea with a one-stop system from mold to aftercare.
#MES
South Korea's number one auto parts maker was experiencing difficulties in changing process lines due to its outdated MES and responding to various customer orders. In order to establish a standardized management system for all factories in diverse countries, the firm designed a production/logistics architecture based on Miracom’s MES. The auto parts maker also rebuilt IT systems such as equipment and ERP for production. As a result, the customer was able to establish a global standard integrated system that is easy to spread to overseas factories and continuously improved work efficiency to become a leader in the auto parts industry.
#MES
#ERP
A customer that manufactures world-recognized high-tech materials (gas, chemicals) was faced with the following difficulties. Those were their process input/performance/quality information was dispersed, and that production results were managed only by ERP, making it difficult to manage on-site and check real-time data. By implementing Miracom's MES, they created an integrated production management system that standardized the manufacturing process and added an automatic aggregation function for quality data. This strengthened their manufacturing management capabilities, improved quality levels, and helped them become a leading company in the global advanced materials field.