On-Premise MES Manufacturing IT Status Analysis Solution Provision System Maintenance/Operation Modeling-based System Establishment

On-Premise MES Manufacturing IT Status Analysis Solution Provision System Maintenance/Operation Modeling-based System Establishment

• 1

  Analysis of Manufacturing IT Status Quo

  Analysis of systems and data, legacy interfaces, and process status at the production site

• 2

  Solution Provisions

  Provision of solutions including MES, QMS/EES, dashboard, and KPI reporting solutions to optimize manufacturing execution

• 3

  Modeling-based System Implementation

  Standard process-based modeling and Customized system building for customers

• 4

  System Maintenance/
  Operation

  Continuous system management, prompt technical support and performance optimization

• Data-driven production
  control system is a must

  • Real-time data collection and analytics through system
  • Data-driven facility management for high-quality product production
  • Integrated management system in line with spreading overseas factories

• Responding to global regulations and prime
  contractor demands is a requisite

  • Strengthening quality management in line with industry-specific regulations such as GMP and HACCP
  • Support for ESG (Environmental, social and governance)management such as carbon neutrality and environmental safety
  • Enhanced traceability of the data, including demand/supply and intercompany manufacturing/quality data

• Next-generation Factory Solution by Miracom
  — Nexplant MESplus

  Manufacturing Execution System(MES) proven by industry leaders Start optimizing your manufacturing process with a single platform-based integrated management solution, Miracom’s Nexplant MESplus, successfully deployed across over 350 factories.

  Go to Nexplant MESplus

• 

  Feature 1. Technology

  World-proven Manufacturing Execution System

  • Smart Factory Backbone System chosen by over 350 customers at home and abroad
  • 25 years of experience optimizing your manufacturing environment
  • 300+ tried-and-true features experienced by industry leaders - flexibly applicable to a wide variety of manufacturing

• 

  Feature 2. Manpower

  Project Capabilities

  • 1,000+ Smart Factory Experts
  • Staff with ample experience in 21 industries, including Discrete and Process
  • Know-how in building and managing medium to large-scale projects for global customers

• 

  Feature 3. Services

  Customer Aftercare and Training

  • Customer-specific training for system operations
  • Provision of systematic remote operation services such as system-based Voice of Customer(VoC)handling and monitoring
  • Reliable system maintenance by a professional operations organization

• Global auto parts maker implements
  MES for transmission plant

  

  The customer, a worldwide auto parts manufacturer, has implemented MES at its transmission plant to reorganize the process flow and computerize production results. By applying QMS for machine measurement data and routine inspections, the company could establish an efficient quality analysis and management system. In addition, real-time facility monitoring made possible calculation of accurate facility utilization rates, enabling the company to efficiently manage production by obtaining transparent and objective data to supply products with the best quality in the industry.

  • #MES
  • #QMS
  No.1 processed milk company implements HACCP-compliant MES

  

  • Inventory Check Time

    75%

  • Misplacement Rate

    63%

  • Machine Downtime

    55%

  • Daily Material Collection and Inventory Management

    90%

  * Quantitative impact figures may vary by industry and customer sites.

  Miracom deployed an MES for a leading processed milk producer who asked for an effective response to HACCP (Hazard Analysis Critical Control Points) and FSMA (The FDA Food Safety Modernization Act) regulations, and integrated data management throughout the production process. Moreover, Miracom standardized their management system by applying a single system common to all four plants. Automation of the batching management and sterilization operation previously done manually enabled provision of reports to identify site events in real time. In addition, by managing the history of process quality inspection records, real-time traceability was secured through linking information with product production history increasing process efficiency and shortening the time for collecting payments and producing lot tracking data.

  * FSMA : Food Safety Modernization Act

  • #MES
  Global Tobacco Company Maximizes Management and Production Efficiency with MES Implementation

  

  • Production Lead Time

    22%

  • Product Defect Rate

    18%

  • Raw Material Inventory

    24%

  • Office Paperwork

    55%

  * Quantitative impact figures may vary by industry and customer sites.

  A global cigarette manufacturer needed to reduce manufacturing costs as competition intensified at home and abroad. To solve the difficulty of establishing production plans based on daily track records and achieve track records based on corporate goals, Miracom implemented an MES for the firm. In addition, Miracom deployed a system for production management and a statistical process control system for quality analytics, and the management blind spot was eliminated by automating equipment and identifying the entire process data in real time.

  • #MES
  • #EAI
  Shipbuilding and offshore piping maker reduces management costs with smart factory

  

  • Hourly Production Improvement Rate

    67%

  • Average Lead Time Reduction Rate

    15 days 13 days

    13%

  • Defect Rate Deduction Rate

    2% 0.4%

    80%

  • Number of Required Workers Deduction

    8 people 5 people

    38%

  * Quantitative impact figures may vary by industry and customer sites.

  The customer, a shipbuilding and offshore piping manufacturing company, was experiencing high management costs due to defective products and inefficient labor. To have a standardized management process, Miracom built a manufacturing execution system(MES) and added drawing information, bill of materials(BOM), and lot information management system for customer orders, and an automated function for collecting the track records of processing facilities. As a result, effective inspection data management was made possible, leading to quality and process transparency. Likewise, customer order information, order placement, and quality data were effectively managed, resulting in better customer service.

  • #MES
  Global food maker establishes
  data-centric management system

  

  • Productivity Improvement

    15%

  • Inventory Cost Reduction

    10%

  • Issue Response Time Reduction

    92%

  • Office Paperwork Deduction

    75%

  * Quantitative impact figures may vary by industry and customer sites.

  A global food company was grappling with partial optimization of unit businesses caused by digitalization centering on management-level rather than shop floor-level. To elevate the client's position to a leading company in the global food industry, Miracom established a quality-based automatic data collection system through machine automation. The action, in turn, reduced the number of fieldworkers and prevented numerous accidents. Moreover, real-time field management system was put in place. Through this, they saw a 15% increase in productivity, a 10% cut in inventory cost — thanks to prompt status management — while confirming the success of resolving the problem of incorrect input of materials through data connectivity between production and quality units.

  • #MES
  • #EAI
•