Services and Solutions

Nexplant MESplus EES

Equipment Engineering System
Real-time equipment data analytics and engineering solution

Shop floor problems

  • It is essential to check real-time data to detect abnormalities in automated machines.

  • Even mass production equipment under the same process can result in different process quality and product characteristics.

  • The (big) data generated by machines require intelligent analytics automation.

  • It is essential to check real-time data to detect abnormalities in automated machines.

  • Even mass production equipment under the same process can result in different process quality and product characteristics.

  • The (big) data generated by machines require intelligent analytics automation.

Countermeasures

The results of real-time (big) data analytics/diagnostics smarten up equipment and maximize production performance.

  • Collecting and preprocessing
    standardized online/offline data

  • Utilizing (Big) data processing techniques
    and applying data compression
    to improve DB performance

  • Aiming for a “0” process defect rate
    by realizing machine intelligence
    through real-time analysis/diagnosis

Solution Overview

The solution is to maximize machine efficiency and maintain ideal process conditions through real-time collection, processing, management, and diagnosis of streaming data from automated machines.

  • Functionality
    - Standardizing data - Collecting and preprocessing data - Supporting BDA (Big data analysis) operations
  • Suitability
    - Ensuring standard modularity function - Optimizing sites based on special functions - Supporting shortest setup time
  • Diversity
    - Offering a wide coverage of applications to diverse industries ranging from high-tech equipment, auto parts to materials
  • Functionality
    -Standardizing data -Collecting and preprocessing data - Supporting BDA (Big data analysis) operations
  • Suitability
    -Ensuring standard modularity function -Optimizing sites based on special functions -Supporting shortest setup time
  • Diversity
    - Offering a wide coverage of applications to diverse industries ranging from high-tech equipment, auto parts to materials
EES Module Composition
  • FDC
    Fault Detection & Classification

    Real-time detection and classification of equipment sensor data anomalies

  • EPT
    Equipment Performance Tracking

    Track management of long-run machine performance and efficiency

  • RMS
    Recipe Management System

    Centralized control of recipes to verify changes and prevent quality incidents

  • RMS-Test
    TAMS
    (Test Program Auto Load Management System)

    Automation and analysis of semiconductor test processes/programs

  • RMS-W/B
    BPCS
    (Bonding Program Compare System)

    Centralized recipe management of semiconductor wire bonders and comparison between recipes and outputs to achieve global standards of equipment quality

  • sDM
    self Diagnostic Machine

    Embedded self-diagnostic solution to enable machine intelligence

FDC
Fault Detection& Classification

Real-time detection and classification of equipment sensor data anomalies

EPT
Equipment Performance Tracking

Track management of long-run machine performance and efficiency

RMS
Recipe Management System

Centralized control of recipes to verify changes and prevent quality incidents

RMS-Test
TAMS
(Test Program Auto Load Management System)

Automation and analysis of semiconductor test processes/programs

RMS-W/B
BPCS
(Bonding Program Compare System)

Centralized recipe management of semiconductor wire bonders and comparison between recipes and outputs to achieve global standards of equipment quality

sDM
self Diagnostic Machine

Embedded self-diagnostic solution to enable machine intelligence

Key Features

  • Feature 1.
    Self-diagnosis of machines and real-time management of data anomalies
  • Feature 2.
    Big data analytics using various open-source AI algorithms
  • Feature 3.
    Provides industry-specific functions for semiconductors, displays, secondary batteries, solar modules and more

Customer Success Stories

  • A semiconductor packaging firm needed to build an efficient standard system for their aging MES solution and multi-factory production hierarchy. They classified production and defect track records as per work orders in the process and improved process response capabilities by informatizing worker experience and knowledge. With the QMS, yield reports and real-time monitoring of production equipment were established, and wafer map management functions were applied. Through Miracom's QMS, the customer gained the upper hand by responding to changes in manufacturing trends in the 4th Industrial Revolution through production, data automation, and manufacturing intelligence.
    • #MES
    • #EES
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