Services and Solutions

Nexplant MESplus QMS

Quality Management System
Integrated Quality Management Solution Based on Real-time Data Analytics

Shop floor problems

Pain Point

  • When a quality incident occurs, it's hard to pinpoint the cause.

  • There's a difference in quality between the products and I don't know why.

  • It costs too much to improve quality.

  • When a quality incident occurs, it's hard to pinpoint the cause.

  • There's a difference in quality between the products and I don't know why.

  • It costs too much to improve quality.

Countermeasures

Manage quality and yield through real-time data analytics to not only solve shop floor problems but also enhance your company's competitiveness.

  • Data collection/analysis for identification and preemptive detection of quality incident causes

  • Application of the latest analytics technologies, including real-time data gathering at the point of origin and automated pattern analysis

  • Working out optimized process conditions based on real-time data analysis

Solution

A solution that helps you find the cause of defects, improve product quality, and increase productivity through manufacturing data analysis and visualization

  • Functionality
    Provides equipment engineering techniques with various modules such as statistical analysis, yield analysis, image analysis, etc.
  • Suitability
    Provides optimal tools customized to the site based on process and facility conditions
  • Simplicity
    Enables easy linkage analysis of quality, equipment, and process data
  • Functionality
    Provides equipment engineering techniques with various modules such as statistical analysis, yield analysis, image analysis, etc.
  • Suitability
    Provides optimal tools customized to the site based on process and facility conditions
  • Simplicity
    Enables easy linkage analysis of quality, equipment, and process data
QMS Module Composition
  • SPC
    Statistical Process Control

    Statistical process control and capability analysis

  • DMS
    Defect Management System

    Product defect classification and image analysis

  • YMS
    Yield Management System

    Yield increase by linking measurement, process, and inspection data

  • YMS-D/A
    YMS-Die Attach

    Production automation using wafer map in the die attach process

  • YMS-TEST
    YMS-Test Result Analysis System

    Semiconductor testing for process quality management

SPC
Statistical Process Control

Statistical process control and capability analysis

DMS
Defect Management System

Product defect classification and image analysis

YMS
Yield Management System

Yield increase by linking measurement, process, and inspection data

YMS-D/A
YMS-Die Attach

Production automation using wafer map in the die attach process

YMS-TEST
YMS-Test Result Analysis System

Semiconductor testing for process quality management

Key Features

  • Feature 1.
    Delivers proven quality and machine data analytics
  • Feature 2.
    Utilizes various statistical management techniques such as DL (Deep Learning), ML (Machine Learning), etc.
  • Feature 3.
    Proactively analyzes yield/quality/equipment anomalies with a three-layer quality defense

Customer Success Stories

  • An electronics manufacturing company who produces a wide range of products requested Miracom to help them to cope with increasing diversity of production. By adopting Miracom's QMS solution, the company managed component quality from the initial stage by controlling raw material quality abnormalities, and created a system to analyze the source of manufacturing defects in real-time based on data with a detailed quality analytics and tracking system. In addition, by linking QMS and ERP to build a DT-based smart factory that integrates import inspection results, the company was able to increase quality competitiveness by optimizing process conditions beyond the quality threshold.
    • #MES
    • #QMS
    • #MC
    A specialized semiconductor testing company was challenged to secure high production quality to satisfy customer's demands not affected by increasing production volumes. Therefore, Miracom deployed semiconductor-specific MES and added QMS function to the system. The QMS allowed for analysis of yields as per process and management of inspection data as per process/order. Based on our accumulated experience in the semiconductor industry, Miracom built a statistical analytics and automation systems for the semiconductor test line of the firm who became so pleased that they gave Miracom new extra orders after the end customer’s approval of quality audit.
    approving the solution provider's solution quality.
    • #MES
    • #QMS
    A wholesome food company came across increasing quality risks due to an inadequate enterprise-wide quality management system. To meet a need to upgrade the standardized proactive quality management system, they adopted Miracom's QMS to manage quality in all processes from product development to shipment. By issuing inspection orders, implementing a tracking management system, and analyzing the types and causes of nonconforming products, they gained a thorough quality management system. This helped them establish their position as a leading company in the Food and Beverage (F&B) industry.
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